Pirtek Service Fleet – Standardised Canopies for MR Trucks and Utes

Allweld partnered with Pirtek to design and manufacture a standardised canopy solution across medium rigid service trucks and ute based service vehicles, supporting mobile hose and fluid transfer operations with safer, more consistent, and operator friendly layouts nationwide.
A white Pirtek service truck with bold blue, red, and yellow branding and contact number is parked outside an industrial building on a sunny day. The side of the truck reads WELL KEEP YOU OPERATING.

Project Overview

  • Industry: Commercial service / industrial
  • Client: Pirtek
  • Scope: Standardised canopy systems for medium rigid service trucks and ute based service vehicles; modular design, electrical integration, ergonomics, and lifecycle support.

Challenge / context

Pirtek required a standardised canopy solution for its national mobile service fleet, covering both medium rigid service trucks and ute based service vehicles. The canopies had to support hose pressing, crimping, and fluid transfer work while maintaining safety, accessibility, and consistent operator ergonomics across branches.

The goal was to create layouts that would work reliably in demanding field conditions, simplify training for operators moving between vehicles, and support a scalable, maintainable fleet.

Solution - what Allweld delivered

Allweld designed modular service canopies tailored specifically to Pirtek’s workflows, with common sub assemblies used across both medium rigid trucks and ute service vehicles. The internal layouts were built around hose pressing, crimping equipment, fluid transfer systems, storage, and consumables, ensuring everything had a logical and safe place.

Canopies were fabricated as robust, corrosion resistant structures integrated into the vehicle chassis or body, with engineered load distribution and certified mounting points for equipment such as hose presses, generators, compressors, and storage systems.

Allweld provided electrical and systems integration, including safe 12V/24V power distribution, inverter/charger systems, work lighting, beacons, GPOs, and compliant isolation and labelling to support field service operations.

Ergonomics and safety were built into the design through non slip flooring, certified anchor points, safe reach racking, gas strut or lift assist doors, drip trays and spill control measures, fire extinguishers, first aid placement, and document stations. These details support safe, efficient work in varied conditions.

Alongside the medium rigid truck canopies, Allweld developed scaled canopy packages for dual cab and extra cab utes, retaining the same internal layout logic, parts commonality, and service procedure flow. This approach reduces training time and inventory complexity across Pirtek branches.

Allweld also supports repairs, servicing, and mid life upgrades, including racking changes, electrical refreshes, and lighting enhancements. The modular design allows branches to standardise equipment locations and choose between basic, standard, and heavy duty fit outs depending on zone requirements.

Results and outcomes

The Pirtek canopy program demonstrates Allweld’s ability to deliver repeatable, operator friendly solutions across multiple vehicle classes. Standardised layouts improve safety, uptime, and brand consistency while simplifying training, spares management, and lifecycle support for a national service fleet.

By combining modular engineering with careful attention to ergonomics and safety, Allweld has helped Pirtek create a more consistent and efficient mobile service platform across its network.

Project Location

Australia – national Pirtek service fleet

Project Timeline

Ongoing program

Services Used

  • Design and engineering of modular service canopies
  • Fabrication and assembly
  • Electrical and systems integration
  • Ergonomics and safety detailing
  • Mid life upgrades and repairs

Technologies

  • Modular canopy systems
  • Hose pressing and crimping stations
  • Integrated power systems
  • Safety and ergonomics features

Technical Highlights

  • Standardised canopy solutions implemented across medium rigid trucks and ute based service vehicles for Pirtek’s national fleet.
  • Modular canopy design tailored to hose pressing, crimping, fluid transfer, and consumables workflows.
  • Robust, corrosion resistant canopies structurally integrated with vehicle chassis/body and engineered for equipment loads.
  • Electrical and systems integration including 12V/24V distribution, inverter/charger systems, work lighting, beaconing, GPOs, and compliant isolation and labelling.
  • Ergonomics and safety features such as non slip flooring, safe reach racking, certified anchor points, spill control, and emergency equipment placement.
  • Scaled ute canopy variants maintaining layout logic, parts commonality, and service procedure flow to simplify training and inventory.
  • Modular fit out levels (basic, standard, heavy duty) and mid life upgrade support for racking, electrical, and lighting.

Frequently Asked Questions

What problem did the Pirtek canopy program set out to solve?

Pirtek needed a standardised canopy solution for its national mobile service fleet that would safely support hose pressing, crimping and fluid transfer work across both MR trucks and utes.

How are the canopies tailored to Pirtek’s workflows?

Canopies are designed around Pirtek’s specific service tasks, with modular layouts for hose presses, crimping equipment, fluid systems, storage and consumables so everything has a logical, safe position.

Do the MR truck and ute canopies share common parts and layouts?

Yes, a modular design and common sub assemblies are used across both truck and ute platforms so operators see familiar layouts and branches can simplify training and inventory.

What safety and ergonomics features are built into the design?

Features such as non slip flooring, safe reach racking, certified anchor points, gas strut or lift assist doors, spill control measures and clearly positioned emergency equipment are integrated into the canopies.

What electrical integration is included in the Pirtek canopies?

Allweld provides electrical and systems integration including 12V/24V distribution, inverter/charger systems, work lighting, beacons, GPOs and compliant isolation and labelling to support field operations.

Can the canopies be upgraded or modified over time?

The modular design allows for mid life upgrades such as racking changes, electrical refreshes and lighting improvements, as well as different fit out levels for basic, standard or heavy duty use.

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